Happ Kunststoffspritzgusswerk und Formenbau GmbH is a German solution provider for technically demanding plastic injection-moulded parts, injection moulds and integrated production solutions. Based in Ruppichteroth, the company supports projects from product development and material/process selection through mould design, prototyping, serial production, post-processing, assembly and packaging. Its production site operates 29 injection moulding machines with clamping forces from 350 to 8,000 kN and shot weights from 2.5 to 2,500 g, including multi-component technology up to 2,200 kN and vertical injection units. The company also uses low-pressure CO2 injection-foaming processes, automated production cells with Cartesian, SCARA and 6-axis robots, inline quality control and a clean room for assembly and packaging. In-house toolmaking produces injection moulds up to 1,600 × 1,200 mm and large tools up to 6 t. The company serves automotive, HVAC, filtration, electronics, packaging, conveyor, sports and consumer-goods applications. It operates within the JSP Group's Injection Moulding Solutions business.
The Ruppichteroth operation manufactures technically demanding thermoplastic injection-moulded parts on 29 modern machines with clamping forces from 350 to 8,000 kN and shot weights from 2.5 to 2,500 g. Multi-component and vertically arranged injection units are available.
In-house toolmaking designs and manufactures high-precision injection moulds, including prototype and series tools. The site handles injection moulds up to 1,600 × 1,200 mm and large tools up to 6 t, supported by 3- and 5-axis milling and a 100-ton spotting press.
Happ/JSP-IMS supports projects from product ideas through prototype tools and pre-series parts to serial production, allowing designs, materials and manufacturing concepts to be validated before scale-up.
The company develops functional injection-moulded parts and application-specific mould concepts using PTC Creo CAD, FEM analysis, injection-moulding simulation and TEBIS CAM. Design work includes material and process selection as well as optimisation for efficient manufacture.
The Ruppichteroth site provides integrated post-processing and assembly for injection-moulded components, including welding, laser marking, bonding, automated assembly, inline quality inspection and packaging. A clean room is available for assembly and packaging of special products.
The company uses injection-foaming technologies with physical and chemical blowing agents, including low-pressure CO2 processes, to reduce material use, clamping force and energy demand while improving weight, warpage and dimensional stability.
Automotive
Electronics & Electrical
Packaging
Industrial Equipment & Mechanical Engineering
Sports & Leisure
Consumer Goods
Other Industrial Applications
ISO 9001 — Quality Management
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